CPS Holding Pvt Ltd offers Zero Liquid Discharge (ZLD) plants across India. Our registered office is located in Sanand, Gujarat, India.
Our Innovative Treatment Process
CPS’s thermo-mechanical reaction and crystallization technology efficiently processes spent wash to recover valuable products while conserving energy and water.
Recovery of High-Purity Potash (K2SO4)
- Extract fertilizer-grade Sulfate of Potash (SOP) using advanced salt separation and thermo-chemical processes.
- High-purity, water-soluble K2SO4 supports local agriculture and reduces import dependency.
Production of Concentrated Molasses Solids (CMS/DPV)
- Convert de-potash spent wash into cattle feed binder approved by NDRI Karnal and NDDB.
- Creates a new revenue stream while reducing environmental impact.
Water Recovery and Reuse
- Recover clean water (<500 ppm TDS) from evaporation and crystallization units.
- Suitable for reuse in condensate processing and other distillery operations.
Products from CPS Technology
| Product | Features & Applications |
|---|---|
| FCO Grade SOP-based PDM (Granulated) | >14.7% K2O content, high-value fertilizer |
| De-Salted Organics (DSO) | Alternate to molasses in cattle feed binding |
| Recovered Water | Neutral, low TDS water for process reuse |
Benefits of CPS Spent Wash Treatment
- Value Addition: Recover SOP and CMS for revenue generation
- Zero Liquid Discharge (ZLD): Complete compliance with environmental regulations
- Energy Efficiency: Multi-stage evaporation and Mechanical Vapor Recompression (MVR) lower steam and power use
- Cost Savings: Eliminates bio-composting and incineration costs
- Sustainability: Supports ethanol policy and sustainable agriculture
Energy-Efficient Design
- Direct Heating: Reuses energy from evaporated water
- Multi-Stage Evaporation: Each stage uses vapor from the previous, reducing steam demand
- Mechanical Vapor Recompression (MVR): Maximizes energy recovery, lowering operational costs
Advantages of CPS Technology
- Recovery of High-Value Products: Fertilizer-grade potash and cattle feed binder
- Reduced Spent Wash Volume: Lower steam and power consumption
- Water Reuse: Reduces dependency on freshwater
- Import Substitution: Reduces reliance on imported SOP and MOP
- Environmental Compliance: Achieves ZLD and supports eco-friendly operations
Why Choose CPS Holding Pvt Ltd?
- Patented Technology: Unique, proven distillery wastewater treatment solutions
- End-to-End Services: From design and engineering to installation and support
- Proven Track Record: Trusted by industries for sustainable solutions
- Government Alignment: Supports national ethanol and sustainable agriculture policies
Frequently Asked Questions (FAQs)
Q1: What is spent wash and why is it a problem?
A1: Spent wash is a highly polluting byproduct of alcohol production. Improper disposal causes environmental and regulatory issues.
Q2: What products can be recovered from spent wash?
A2: Fertilizer-grade SOP (K2SO4), Concentrated Molasses Solids (CMS/DPV) for cattle feed, and clean water suitable for reuse.
Q3: How does CPS achieve Zero Liquid Discharge (ZLD)?
A3: Our thermo-mechanical and crystallization process treats spent wash completely, leaving no liquid effluent.
Q4: Is the recovered CMS safe for animals?
A4: Yes, CMS is approved by NDRI Karnal and NDDB as a cattle feed binder.
Q5: How does CPS reduce energy consumption?
A5: Multi-stage evaporation and Mechanical Vapor Recompression (MVR) recycle heat and reduce steam/power requirements.
Contact Information
CPS Holding Pvt Ltd offers Zero Liquid Discharge plants across India.
Website: www.wastetowealth.com
Phone No: +91 99041 33336 | +91 99041 33337
Email Id: wtow@chemprosys.com
View Product: Click here
